What Materials Are Used for Custom Badges?
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Common materials used for badge production include zinc alloy, copper, iron, and stainless steel. The choice of material depends on the design requirements, manufacturing techniques, and budget. Let’s take a closer look at the characteristics of each material to help you make an informed decision.
1、Copper
Copper includes brass, red copper, and bronze, and is the preferred material for high-end badges.
Red copper is mainly used for hard enamel (cloisonné) badges, as this process requires firing at high temperatures (around 850°C), and red copper has a high melting point.
Bronze is commonly used for soft enamel, imitation hard enamel, or unfilled (no color) finishes.
2、Iron
Iron is one of the most common materials. It offers good hardness and is relatively inexpensive, making iron badges a more budget-friendly option for metal badge production.
3、Zinc Alloy
Zinc alloy is the best material for die-cast metal badges. It has excellent casting performance and is suitable for producing complex shapes and thin-walled precision parts. Zinc alloy castings have smooth surfaces, good mechanical strength and wear resistance at room temperature, and a low melting point (around 385°C), making them easy to mold and form.
4、Stainless Steel / Stainless Iron
These materials are mainly used for printed badges. Stainless steel badges are known for their strong corrosion resistance, durability, and high cost-performance ratio. They also allow for rich and vibrant surface printing, offering excellent decorative effects and making them a great choice for badge production.
In addition to copper, iron, zinc alloy, and stainless steel, precious metals such as gold and silver are also used in the production of premium metal badges and medals.
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